SA285GrC钢板产品介绍

中英文对照版 | Bilingual Version

1. 产品概述 | Product Overview

SA285GrC是一种美标中低强度碳素钢板,执行标准为(与ASTM A285/A285M等同)。该钢板专用于锅炉、压力容器及其他承压设备的制造,因其均衡的强度、优异的焊接性与加工性能,成为石油化工、电力能源、核能设备等领域的核心材料。

SA285GrC is an American standard medium to low strength carbon steel plate, with the execution standard equivalent to ASTM A285/A285M. This steel plate is specifically designed for the manufacture of boilers, pressure vessels, and other pressure equipment. Due to its balanced strength, excellent weldability, and processing performance, it has become a core material in fields such as petrochemicals, power energy, and nuclear energy equipment.

2. 标准与规范 | Standards and Specifications

SA285GrC的生产与检验遵循一系列严格的标准和规范。

The production and inspection of SA285GrC follow a series of strict standards and specifications.

3. 化学成分 | Chemical Composition

SA285GrC的化学成分严格控制,以确保其良好的焊接性、加工性和力学性能。

注:以上为熔炼分析成分,成品分析允许有轻微偏差。

The chemical composition of SA285GrC is strictly controlled to ensure its good weldability, processability, and mechanical properties.

Note: The above is the smelting analysis composition, and the finished product analysis allows for slight deviations.

4. 力学性能 | Mechanical Properties

SA285GrC具有均衡的力学性能,能够满足大多数中低压容器的设计需求。

SA285GrC has balanced mechanical properties that can meet the design requirements of most medium and low pressure vessels.

5. 工艺与质量要求 | Process and Quality Requirements

5.1 生产工艺流程 | Production Process

SA285GrC的生产采用精密控制的现代化工艺:

  • 冶炼: 采用电炉或转炉初炼,并经过LF炉精炼和VD真空脱气处理,有效去除钢水中的气体和杂质,提高纯净度。
  • 连铸: 采用保护浇铸,防止氧化。
  • 轧制: 采用控轧(Controlled Rolling)工艺,通过精确控制轧制温度和变形量,优化板材的内部组织和综合性能。为保障渗透性,精轧阶段后三道总压下率通常要求≥40%。
  • 热处理: 可根据要求以控轧态、热轧态或正火态交货。必要时可采用高温回火处理以消除内应力。

The production of SA285GrC adopts a precisely controlled modern process:

  • Smelting: Initial smelting using electric or converter furnaces, followed by LF furnace refining and VD vacuum degassing treatment to effectively remove gases and impurities from the molten steel and improve purity.
  • Continuous Casting: Protective pouring is used to prevent oxidation.
  • Rolling: Controlled rolling process is adopted, which optimizes the internal structure and comprehensive properties of the plate by precisely controlling the rolling temperature and deformation. To ensure permeability, the total reduction rate of the last three passes in the finishing rolling stage is usually required to be ≥40%.
  • Heat Treatment: It can be delivered in controlled rolling state, hot rolling state or normalized state as required. High temperature tempering treatment can be used to eliminate internal stress when necessary.

5.2 超声波探伤(A578C级) | Ultrasonic Testing (A578C Level)

产品需按A578/A578M C级标准进行超声波检测。此标准比普通的A、B级更为严格,能够有效检测出钢板内部可能存在的夹层、气孔、裂纹等缺陷,确保材料用于关键承压部位时的内部致密性和安全性。

The product must undergo ultrasonic testing according to the A578/A578M C-level standard. This standard is stricter than the ordinary A and B levels, and can effectively detect defects such as interlayers, pores, and cracks that may exist inside the steel plate, ensuring the internal compactness and safety of the material when used in critical pressure-bearing parts.

5.3 厚度方向性能(Z向性能) | Through-Thickness Performance (Z-Direction Performance)

可根据用户需求提供厚度方向性能(z向性能)保证,常见等级为Z15、Z25、Z35。该性能通过控制硫含量和冶炼工艺来提升,能有效防止钢板在厚度方向承受重大载荷时发生层状撕裂,对于焊接节点复杂的重型压力容器至关重要。

Through-thickness performance (Z-direction performance) assurance can be provided according to user requirements, with common grades being Z15, Z25, and Z35. This performance is improved by controlling sulfur content and smelting process, which can effectively prevent lamellar tearing of the steel plate when it bears significant loads in the thickness direction. It is crucial for heavy pressure vessels with complex welding nodes.

5.4 尺寸与外形公差 | Dimensions and Dimensional Tolerances

产品的尺寸、外形、重量及允许偏差需符合ASTM A20/A20M标准的有关规定。

The dimensions, shape, weight, and allowable deviations of the product must comply with the relevant provisions of the ASTM A20/A20M standard.

6. 主要应用领域 | Main Application Areas

SA285GrC因其可靠的性能,被广泛应用于以下设备的制造:

  • 石油化工: 储油罐、液化气罐、球罐、反应器、换热器、塔器、分离器。
  • 电力工业: 锅炉汽包、水电站高压水管、水轮机蜗壳。
  • 核电领域: 核能反应堆压力壳(非主回路)、锅炉附件。
  • 其他领域: 工程机械结构件、建筑承重部件、船舶锅炉等。

Due to its reliable performance, SA285GrC is widely used in the manufacture of the following equipment:

  • Petrochemical Industry: Oil storage tanks, liquefied gas tanks, spherical tanks, reactors, heat exchangers, towers, separators.
  • Power Industry: Boiler drums, high-pressure water pipes for hydropower stations, turbine volutes.
  • Nuclear Power Field: Nuclear reactor pressure vessels (non-primary circuit), boiler accessories.
  • Other Fields: Engineering machinery structural parts, building load-bearing components, ship boilers, etc.

7. 加工与焊接 | Processing and Welding

加工性: 具有良好的冷热加工性能,易于进行切割、弯曲、卷制等成型操作。

焊接性: 低碳当量(C≤0.28%)使其具有优异的焊接性能,可采用多种焊接工艺。建议焊前预热(例如厚度>25mm时预热至100~150℃),焊后缓冷,必要时进行消应力热处理,以降低冷裂纹敏感性。

Processability: It has good cold and hot working properties, and is easy to perform forming operations such as cutting, bending, and rolling.

Weldability: Low carbon equivalent (C≤0.28%) gives it excellent welding performance, and it can be welded using a variety of welding processes. Preheating before welding is recommended (for example, preheat to 100~150°C when the thickness is >25mm), slow cooling after welding, and stress relief heat treatment when necessary to reduce cold crack sensitivity.

8. 总结 | Summary

SA285GrC钢板是一种技术成熟、性能稳定、性价比高的压力容器用材。通过控轧工艺优化组织性能,结合A578 C级超声波探伤和A20公差控制,确保了材料从内部质量到外形尺寸的高可靠性。它完美平衡了强度、韧性、焊接性和经济性,是制造各类中低压压力容器和锅炉部件的理想选择。

请注意:具体技术参数和交货条件应以供需双方签订的合同及质量证明书为准。在选择和使用前,请务必确认其是否满足您的具体设计规范和使用工况要求。

SA285GrC steel plate is a technically mature, stable performance, and cost-effective material for pressure vessels. Through controlled rolling process to optimize organizational performance, combined with A578 C-level ultrasonic testing and A20 tolerance control, it ensures high reliability from internal quality to external dimensions. It perfectly balances strength, toughness, weldability, and economy, making it an ideal choice for manufacturing various medium and low pressure pressure vessels and boiler components.

Please note: Specific technical parameters and delivery conditions should be based on the contract signed by the supplier and demander and the quality certificate. Before selection and use, please be sure to confirm whether it meets your specific design specifications and usage conditions.

关键词 | Keywords

SA285GrC 碳素钢板 压力容器 锅炉钢板 美标钢材 化学成分 力学性能 超声波探伤 Z向性能 焊接性能 石油化工 电力设备 核电设备 ASTM A285 Carbon Steel Plate Pressure Vessel Boiler Steel ASTM Standard